
| 4 Star Ag Refrigeration, Inc. |
| The first link in the cold chain |
AG REFRIGERATION SYSTEMS are designed for the special requirements found in the food industry. For fresh produce, they generally include refrigeration applications for pre-cooling, storage, transportation, distribution and in-store displays. Crops grown in the field, greenhouses or growing rooms, as is the case for mushrooms, are subject to ambient temperature, accordingly containing heat energy called field heat. The process of removing the field heat is what is commonly call pre-cooling. It is the first operation in the cold chain. The cold chain consists of all the systems involved in achieving and maintaining optimum product temperature and for extending quality and shelf life during production, storage, distribution, marketing up to the time of consumption. (agrefrigeration.com is the first "link" in the cold chain) Pre-cooling methods include : Vacuum Cooling; Forced Air Cooling; Hydro Cooling; Icing; and Room Cooling. Vacuum cooling. The product is placed in a vacuum so that the atmospheric pressure around the product is reduced. This reduces the water vapor pressure around the product, and when the pressure is lowered below that inside of the product, water evaporates from the product. This in turn lowers the surface temperature of the product. Hydro-cooling. Cool water is sprayed over the product, or the product is immersed in cool water. Forced Air Cooling. Cold air is "forced" by a fan through the stacked boxes of vegetables. Because of the increased air flow, the cooling rate is much faster than with room cooling, so that heat is removed from the product. Icing. This method is applicable only and is only used for product that can withstand direct contact with ice, such as broccoli. The ice can be finely crushed, flaked, or in a slurry with water. Packaging used with icing must also be able to withstand wetting. Room Cooling. Product is simply placed in a cooler, and over time, the product temperature decreases nearly to the cooler temperature. This process takes a long time. The longer time it takes to cool it typically shortens shelf life proportionately. After pre-cooling, the produce are then transferred to the intermediate storage area where storage temperatures should be low as possible to slow product metabolic processes and discourage pathogen growth, but high enough to avoid freezing or chill injury. |
| PRE-COOLING |